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Modular Process Skids

Location

Kupyaga Oil Field, Colombia

Building Type

Modular Process Skids

Key Features:
Facility Type:
Joule Thomson Plant
Piping:
Specialized corrosive resistant pipes, fittings and valves
Operational Buildings:
Joule Thomson Plant (skid)
Engineering Services Provided:

Technical Requirements and Conceptual Design:

Client Needs Analysis: Studying client requirements, constraints, production capacity, and other relevant parameters.

Platform Functional Composition: Determining the components (e.g., pumps, heat exchangers, storage tanks, etc.) that will be included in the modular skid.

Skid Concept Development: Arranging equipment and piping layout within the modular unit to meet operational requirements.

3D Model Representation: Creating a 3D model to visualize the skid design, helping in the placement of components in the limited space.

Basic Design:

Process Design: Developing process flow diagrams (PFD) to describe all processes that will take place on the skid platform.

Piping and Instrumentation Design: Creating Piping and Instrumentation Diagrams (P&ID) to define the layout of pipes, valves, instruments, and other components.

Equipment Sizing and Calculation: Determining the dimensions, materials, and specifications of the primary components based on operational requirements.

Detailed Design:

Component Design: Specifying the exact characteristics for each component (pumps, valves, control instruments, etc.).

3D Modelling: Creating detailed 3D models to assist with the precise arrangement of components within the skid platform.

Preparation of Detailed Drawings: Producing production-ready drawings, including isometric drawings, equipment placement plans, and other necessary technical drawings.

Material and Supplier Selection:

Material Selection: Choosing suitable materials for manufacturing individual components of the modular skid, ensuring durability and compliance with operational standards.

Supplier Collaboration: Identifying reliable suppliers for equipment, materials, and parts necessary for the fabrication of modular process skids.

Construction and Installation:

Construction Supervision and Author’s Control: Providing technical support during the construction phase, ensuring compliance with the project requirements.

Assembly Diagrams and Commissioning Procedures: Developing installation schemes, testing procedures, and commissioning protocols to ensure proper functionality of the modular skid.